On Site Service
On site service Activities
Installation
Commissioning
Proveout
Training
Alerts
Equipment Failures
Process interruption
System operation issues
Production discontinuity
Any other production/ efficiency hindering failures
Scheduled Maintenance
Check power lines, feed lines and related process impacting items
Check for replaceable items
Check overall process flow
Do necessary repairs/ replacements/ additions
Preventive Maintenance
Equipment critical operating sub systems/ parts
Common failure/replaceable parts/ units
Check stock of critical parts/ components/ units
Breakdowns
Equipment
Automation systems/ feed systems
Electrical / Hydraulic/ Pneumatic lines
Display/ monitoring systems
Software
2. Spare Parts Management
3. Reports Generation
4. Continuous Improvement and Implementation
5. ISO Documentation
OSS Support from forms and Gears
Install, maintain, service/ repair/ operate:
Robot
CCD
Stepping/ Servo motor
FFU
FFU
XY Slide table
Gantry
Laser
Barcode Scanner
Conveyor Unit
Feeder
Ball screw unit
Index table/ Linear module
Reduction box
Capability
Robot/ Automation/ Vision Systems:
Integration of robots
Robot-teaching, pick & place alignment
Vision based equipment installation and commissioning
Camera integration, Testing, Equipment setup for production
Equipment production run and maintenance support
SCADA Controlling & Monitoring System
Calibration and recalibration
Capability
Electrical/ Electronics
PLC Integration, Data Management System
Electrical integration of equipment and sub systems
Electrical and Electronics elements Tuning
Calibration and recalibration
Wiring of electrical control panels, trouble shooting and maintenance
Maintenance of: Motors, Drives and Controllers
Embedded firmware/ software integration
Firmware/ Software – Bug fixing and resolve issues
Mechanical/ Pneumatic/ Hydraulic
- Integration of pneumatic/ hydraulic systems to equipment, run trials and maintenance
- Linear indexing, Rotary indexing
- Clamping systems
- Locating Systems
- Alignment systems
Calibration and system fine-tuning
Maintenance of all PLC Operated Hydraulic and Pneumatic equipment
Hydraulic and Pneumatic Fixtures / Jigs: Periodic and Scheduled Maintenance
Replacement and maintenance of wear out mechanical elements