Job roles & Responsibilities:

• Define and maintain aesthetic gap and flush target requirements
• Analyze, Define and maintain BiW , Exterior and Interior datum targets, as per 3-2-1 principle (reference
  system)
• Perform tolerance calculation for BiW, Exterior and Interior – Build Tolerance simulation/analysis models in
  RDnT software environment
• Find solutions to deviations from tolerance calculations
• Attend project regular meetings, understand and gather necessary inputs, resolve queries – Interact closely
  with local and onsite GAE counterparts, Product development engineers, Studio engineers, etc
• Perform functional tolerance calculations apart from Gap and Flush area
• Below are the GAE Deliverables which are created by using RDnT software:
• Pre Tolerancing document, which captures datum targets and GD&T callouts of the component
• Gap Flush document, which captures nominal values with tolerances of gap and flush requirements for
  different interfaces
• Measurement Points document, which captures feature points on components for which measurement will be
  done and reported
• Tolerance calculation model, created using RDnT software

Competency Gain from this GAE role:

• Applied experience and strong knowledge in GD&T – person will get skilled in defining datum targets, 3-2-1
  principle, apply GD&T callouts to BiW, Exterior and Interior components, define and optimize tolerances.
• Design & Validation of Checking fixture – Locating holes, Go-NoGo, Datums, Support features.
• Strong Tolerance Stackup skill – 1D, 2D and 3D tolerance analysis and modelling using RDnT
• Working Knowledge about Aesthetical Gap Flush definitions and Requirements setting at Vehicle level.
• Working Knowledge about Measurements tools like Faro arm, CMM, etc and hands-on experience of using it.

Experience Level: 5 to 10 years
Tools experience required:

• Catia, RDnT/3DCS/Vis VSA or any 3D tolerance analysis software, PDM link, MS office
• Excellent communication and presentation skills.
• Analytical aptitude.
• Basic CAD tool knowledge.
• Supportive & collaborative attitude
• Mindset driven to make things happen in the organization, culture awareness